Brush Hog, Skidsteer Attachment

Features / Specifications

TABLE OF CONTENTS INTRODUCTION & MODEL COMPARISON.................................................................................................3 WARRANTY DISCLAIMERS...............................................................................................................................5 SECTION 2 SAFETY INFORMATION 2.1 Safety Terms.............................................................................................................................................................6 2.2 Safety Symbols......................................................................................................................................................7-8 2.3 Safety Decals.......................................................................................................................................................9-11 2.4 Skid Steer Loader Requirements...........................................................................................................................11 2.5 Personal Protective Equipment Requirements......................................................................................................11 2.6 General Safety Instructions....................................................................................................................................12 2.7 Federal Laws & Regulations.................................................................................................................................13 SECTION 3 OPERATING PROCEDURES 3.0 Unpacking Your Brush Cutter..................................................................................................................................14 3.1 How to Connect Brush Cutter Attachment.........................................................................................................14-16 3.2 How to Disconnect Brush Cutter.............................................................................................................................16 3.3 How to Start Brush Cutter.......................................................................................................................................17 3.4 How to Stop Brush Cutter.......................................................................................................................................18 3.5 First Time Use....................................................................................................................................................18-19 3.6 Cutting Operations..............................................................................................................................................19-22 SECTION 4 MAINTENANCE PROCEDURES 4.0 Maintenance Overview.......................................................................................................................................23-24 4.1 Maintenance Schedule............................................................................................................................................24 4.2 Maintenance Log Instructions.................................................................................................................................25 4.3 Storage Tips............................................................................................................................................................25 4.4 Torque Specification Table & Instructions................................................................................................................26 4.5 Torque Equipment Requirements......................................................................................................................26-27 4.6 Blade Holder Removal............................................................................................................................................27 4.7 Blade Holder Installation.........................................................................................................................................28 4.8 Blade Removal...................................................................................................................................................28-29 4.9 Blade Sharpening & Replacement..........................................................................................................................29 4.10 Blade Installation.....................................................................................................................................................30 4.11 Shear Bolt Replacement.........................................................................................................................................30 4.12 Gear Box Motor Maintenance............................................................................................................30-31 SECTION 5 TROUBLESHOOTING 5.0 Troubleshooting Chart............................................................................................................................................32 SECTION 6 SPECIFICATIONS 6.0 Specification Charts.........................................................................................................................................33-34 SECTION 7 PARTS INFORMATION 7.0 Parts Information Form.........................................................................................................................35 7.1 Standard Duty Parts Diagram...............................................................................................................36 7.2 Heavy Duty Parts Diagram............................................................................................................37-39 7.3 X-Treme Low Flow Parts Diagram.....................................................................................................40 7.4 X-Treme Mid Flow Parts Diagram.................................................................................................41-42 7.5 Severe Duty Bent Axis Piston Parts Diagram..............................................................................43-44 7.6 Blade Guide...........................................................................................................................................45 SECTION 8 WARRANTY INFORMATION 8.0 Warranty Statement..........................................................................................................................46-47 8.1 Warranty Return Authorization Policy...................................................................................................47 8.2 Warranty Procedure...............................................................................................................................48 5 SECTION 9 SAFETY ACKNOWLEDGMENT FORMS...................................................................49 SECTION 10 MAINTENANCE LOGS...................................................................................................50-51 APPENDIX A X-TREME BLADE INSTALLATION PROCEDURE...............................................52 APPENDIX B MULCHING TEETH APPENDIX................................................................................53-54 APPENDIX C FINDING YOUR MODEL AND SERIAL NUMBER................................................55 NOTE: If your attachment requires a case drain, the warranty WILL BE immediately voided if the attachment is ran without it. Please refer to specifications sheet on page 34 of this manual. ATTENTION: If your attachment has control valves, cylinders, gearboxes, or motors and they are opened or disassembled, the WARRANTY for that item WILL IMMEDIATELY BE VOIDED! HYDRAULIC FLUID STATEMENT: Check your machine’s hydraulic level and add hydraulic fluid if necessary before each use. Inspect for leaks, and repair if necessary. Always use your machine’s manufacturer recommended hydraulic fluid in your machine! Fluid must be clean and debris free. If damage occurs from debris in hydraulic fluid flowing from your machine to our attachment it will VOID the warranty on any cylinders, motors, couplers, manifolds &/or valves (relief, lock, selector, check and flow control) downline from that flow. GEAR OIL STATEMENT: If applicable in your attachment, check gear oil before each use: We recommend using 85-140 grade gear oil, for use with all our gear boxes, and bearing housings which is separate from the hydraulic fluid used to move your attachment or machine. (Exception: gear oil used in mulchers is Shell Omala S2 GX 150!) IMPORTANT Warranty Disclaimers 6 This BRUSH CUTTER is designed and manufactured with safety in mind. However, improper use and operator error can result in death or serious injury. It is important that you read and fully understand the safety instructions and operating procedures presented in this manual before operating this brush cutter. Accident prevention is a combination of good judgment, common sense, awareness and proper training! BEFORE you operate this Brush Cutter: KNOW how to safely operate your machine. READ and UNDERSTAND the safety instructions and operating procedures contained in this manual. ACKNOWLEDGE your understanding of all safety instructions presented in this manual by signing the “Safety Acknowledgment Form” at the end of this manual. Brush Cutter implement, attachment, rotary cutter, machine, brush cutter, cutter Machine skid steer loader, skid steer tractor, loader, prime mover, host machine Operator user, personnel Although every effort has been made to ensure a safe product, every possible circumstance that could pose a potential hazard cannot be anticipated. The warnings presented in this manual and on this product, are therefore not all-inclusive. In addition to the safety messages presented in this section, you must also read and understand the safety messages presented in the other sections of this manual. 2.1 safety terms Term Alternate Terms Used The following terms may be used interchangeably throughout this manual. SAFETY INFORMATION SECTION 2 7 2.2 Safety Symbols SAFETY ALERT SYMBOL - This symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations. Hazard Classifications Hazards are identified by the “Safety Alert Symbol” and followed by the signal word “DANGER”, “WARNING”, or “CAUTION”. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Indicates a situation which may cause damage to equipment or property. Messages are not related to personal injury. Indicates specific safety-related instructions or procedures. This manual and the decals on this machine use safety symbols, hazard labels, pictograms and color coded signal words to alert you to potential hazards that may cause severe injury or death if a safety instruction is ignored. 8 2.2 Safety SYMBOLS Pictograms are graphic symbols meant to alert you of a potential hazard. Read and understand the hazard description for each of these symbols. Pictogram Description PINCH HAZARD: Keep clear of machine and brush cutter attachment to prevent death or serious injury from pinching of moving parts. FLYING DEBRIS HAZARD: ONLY operate this attachment using a machine that has a shatter proof cab to prevent death or serious injury from objects being thrown. OPERATING MANUAL: Operators must read and understand the safety instructions in the operating manual to prevent death or serious injury. EYE PROTECTION & CARDBOARD: Operators and Maintenance personnel must wear proper eye protection and use cardboard or wood to investigate hydraulic leaks to prevent death or serious injury from being injected with high pressure hydraulic fluid. HIGH PRESSURE FLUID INJECTION HAZARD: Operators and Maintenance personnel must not place fingers or hands directly over a hydraulic leak to prevent death or serious injury from being injected with high pressure hydraulic fluid. NO BYSTANDERS: DO NOT operate this attachment near bystanders. Bystanders must stay back at least 300 feet from the attachment to prevent death or injury from objects being thrown. CRUSH HAZARD: DO NOT place any part of the body under the attachment or machine to prevent death or serious injury from being crushed . SAFETY CHAIN: We recommend installing to prevent the mower deck from being raised more than 2 feet from ground level. We can supply dimensions upon request. 9 REF DESCRIPTION LABEL QTY 1 SCAN TO VIEW OWNER’S MANUAL QR CODE STICKER 1 2 COMBO DANGER WARNING LABEL Pinch Hazard, High Pressure Fluid Hazard, Flying Debris Hazard, Safety Chain Required. 1 3 WARNING DO NOT EXCEED GPM LABEL 1 4 DANGER STAY BACK LABEL **There are TWO decals left side front and right side front. 2 2.3 Safety Decals CONTACT YOUR LOCAL DEALER TO ORDER REPLACEMENT DECALS ! DANGER STAY BACK 300 FEETCID12 The safety decals affixed to this attachment are to keep you safe. DO NOT ignore these decals. Read and understand each decal’s safety message. Follow these Instructions: *WHEN ORDERING, CHOOSE THE PROPER DECAL FOR YOUR MODEL Decals must be kept clean and legible at all times. Operators must inspect the attachment for safety decals. Replace missing, worn or damaged decals immediately. Use care when cleaning the attachment. When using a hot pressure washer to clean this attachment make sure water jet is not too close to the decal as this may cause the decal to peel. Check that all hoses and fittings are tight before applying pressure. Relieve pressure before servicing or removing hoses. DO NOT use your bare hand when checking for leaks. Always use cardboard. Wear proper eye protection when checking for leaks or when servicing the hydraulic system. HIGH PRESSURE FLUID HAZARD! To prevent serious injury or death from being crushed, ensure attachment is securely connected to skid steer loader per OEM instructions. DO NOT stand or work under raised loader arms. ALWAYS use a lift arm support device while inspecting or servicing this machine. DANGER WARNING Escaping hydraulic fluid under pressure will penetrate body tissue causing serious injury or death. Seek immediate medical care with this type of injury. To prevent serious injury or death, read and understand owner’s manual before operating or servicing this machine. FALLING OBJECT AND CRUSH HAZARD! THROWN OBJECTS HAZARD! MUST READ OWNER’S MANUAL! Bystanders must stay back 300 feet from machine while blades are rotating. Brush cutters can fling rocks, debris, branches and other objects at high speeds over great distances, which may result in serious injury or death. Install a safety chain to prevent the cutter deck from being raised more than 2 feet from the ground. CID82 OPEN FRONT STANDARD DUTY 10 WARNING DO NOT EXCEED 20-30 GPM 21 11 31 41 2.3 Safety Decals 11 2.4 Skid Steer Loader Requirements The Brush Cutters should only be used on machines that meet the following requirements: VS. Tracked Wheeled 2.5 Personal Protective Equipment (PPE) All operators should wear hearing protection, safety glasses, hand protection and dust mask while operating this machine. A Tracked Skid Steer or Compact Track Loader (CTL) will provide superior stability in this application. When replacing parts, be sure safety decals are in place prior to using the attachment. Make sure metal surface is dry and free of dirt and grease before affixing decals to this attachment. 2.3 Safety Decals Machine Standard Duty Heavy Duty Severe Duty & X-Treme Min. Lift Capacity 1,200 lbs 1,500 lbs 2,200 lbs Min. lbs. with Cutter Removed 5,500 lbs 5,500 lbs 6,500 lbs Engine HP 45 >50 >75 The machine must have impact resistant windshields and cab side windows. 12 2.6 General Safety Instructions NEVER use drugs or alcoholic beverages while operating or servicing this attachment. ALWAYS operate this attachment during daylight or well-lit areas. We recommend using a high strength clear protective door panel when using with this attachment. To prevent the machine and attachment from rolling forward, stop the engine and set the parking brake when exiting the machine. Inspect attachment for loose or missing hardware prior to using this machine. DO NOT allow children to play on or around this attachment at any time. Store this attachment in an area not frequented by children. ALWAYS wear the proper personal protection equipment while operating or servicing this attachment. NEVER operate or service this attachment with bare feet, sandals, or other light footwear. ALWAYS wear work gloves when handling cutter blades as they are often very sharp. ALWAYS use eye protection while operating or servicing this attachment. ALWAYS watch for overhead power lines. DO NOT place hands or feet under mower deck while blades are spinning. NEVER operate this brush cutter when bystanders are within 300 feet of your work area. Flying debris could cause serious injury or death. NEVER position your body or limbs under an unsupported cutter deck. DO NOT allow this attachment to contact buildings, utilities, large rocks or tree stumps or you may loose control of the machine. DO NOT operate this attachment during lightning or severe weather conditions. DO NOT allow riders on the machine or on this attachment. DO NOT speed! Keep your driving between 2 and 5 mph. Make sure you follow the general safety instructions that relate to the overall operation and maintenance of this attachment. It is important that you read and understand each of these messages to prevent serious injury or death. 13 2.7 Federal Laws & Regulations IMPORTANT FEDERAL LAWS AND REGULATIONS CONCERNING EMPLOYERS, EMPLOYEES, AND OPERATORS This section is intended to explain in broad terms the concept and effect of the following federal laws and regulations. It is not intended as a legal interpretation of the laws and should not be considered as such. U.S. PUBLIC LAW 91-596 (The Williams-Steiger Occupational Safety and Health Act of 1970) OSHA This Act Seeks: “ ... to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources... ” Sec. S(a) Each Employer – DUTIES ( 1) shall furnish to each of its employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to its employees. ( 2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations, and orders issued pursuant to this Act which are applicable to his or her own actions and conduct. OSHA Regulations Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.” These will include (but are not limited to) instructions to: Keep all guards in place when the machine is in operation; Permit no riders on equipment; Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing, adjusting, cleaning, or unclogging the equipment, except where the machine must be running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain equipment. Make sure no one is within 300 feet of machinery before starting the engine, engaging power, or operating the machine. EMPLOYEE MACHINE OPERATING INSTRUCTIONS: 1. Securely fasten your seat belt if the machine has the capability. 2. Where possible, avoid operating the machine near ditches, embankments, and holes. 3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces. 4. Stay off slopes too steep for safe operation. 5. Watch where you are going, especially at row ends, on roads, and around trees. 6. Do not permit others to ride. 7. Operate the machine smoothly - no jerky turns, starts, or stops. 8. Hitch only to the drawbar and hitch points recommended by machine manufacturers. 9. When machine is stopped, set brakes securely and use park lock if available. Child Labor Under 16 Years Old Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin # 102). 14 OPERATING PROCEDURES 3.0 Unpacking Your Brush Cutter 3.1 How to connect brush cutter attachment Your attachment arrives from the factory strapped to a wood pallet and requires no final assembly. Use a steel band cutting tool to remove the steel straps. Shipping straps are under great tension, and could lash out uncontrollably when cut causing injuries to your body or bystanders. Keep bystanders away and wear safety glasses and gloves while removing the steel straps. SECTION 3 1. Ensure the hydraulic lines are clear from the front side of the brush cutter’s attachment bracket and that the levers on the skid steer Quick Attach Coupler are in the unlocked position. 2. Tilt the skid steer loader Quick Attach Coupler slightly down and drive forward to the rear of the cutter until the top edge of the Quick Attach Coupler hooks under the lip of the attachment bracket. See figure 3.1a below. 3. Slightly tilt the skid steer Quick Attach Coupler upward until the brush cutter attachment bracket is flat against the skid steer Quick Attach Coupler. See figure 3.1a below. Refer to your machine operator’s manual for specific instructions on how to connect and disconnect your attachment. General Attachment Method Figure 3.1a - Quick attach Coupler locked to attachment This attachment method refers specifically to skid steers. For all other attachment instructions, refer to the Original Equipment Manufacturer (OEM) for instructions. 15 4. Activate your skid steer’s lever lock switch to lock the pins into the brush cutter’s attachment bracket. If your skid steer does not have this switch, manually lock the pins as shown in Figure 3.1b below. 3.1 How to connect brush cutter attachment 5. Connect the attachment hydraulic hoses and the case drain hose to the auxiliary supply couplers located on your skid steer loader lift arm. Figure 3.1b Quick Attach Coupler Locked to Attachment Bracket To keep contaminants from entering the hydraulic system, use a clean cloth to wipe away dirt and grease from the hydraulic couplers. Check that hydraulic hoses are locked into the machine couplers before starting the cutter. To avoid serious injury or death, ensure locking pins fully extend through the slots on the attachment bracket and that levers are down in the locked position to prevent cutter from detaching from skid steer. DO NOT operate this attachment if you can see the cutter blade while seated in the operator’s seat. If the operator can see the cutter blade, the back of the cutter is raised TOO HIGH! Lower the cutter deck to avoid debris being thrown at the operator. Ensure lock pins fully extend into the attachment flange slots. Push latch handles down to engage lock pins. 16 3.1 How to connect Brush Cutter attachment Cont. To avoid serious injury or death from flying objects, we recommend installing a safety chain to limit the height of the brush cutter. 3.2 How to Disconnect Brush Cutter 1. Turn off auxiliary hydraulic circuit; relieve hydraulic pressure. 2. Park machine on a flat and level surface then lower brush cutter to the ground. 3. Set parking brake and disengage lock pins using the lock lever switch (if installed). 4. Turn off machine engine. 5. Disconnect hydraulic hoses. 6. Pull latch handles to disengage lock pins. 7. Re-enter cab and start machine engine. 8. Tilt mounting coupler forward until Quick Attach Coupler is free from mounting bracket. 9. Drive machine backward to clear cutter. Disconnecting Brush Cutter Figure 3.1c - Safety Chain 6. Attach the safety chain so the cutter deck is below eye level of the operator while seated in the operator’s seat. You should not be able to see the blades while seated in the operator’s seat. See figure 3.1c below. 17 3.3 How to Start Brush Cutter 1. Verify attachment is secure with coupler levers in the locked position and locking pins fully engaged into attachment bracket.. 2. Ensure hydraulic hoses are locked to the machine’s hydraulic couplers. 3. Set machine engine RPM to slightly above idle. 4. Activate machine auxiliary hydraulic circuit. 5. Once brush cutter is up to speed, increase machine engine to full throttle. Ensure cutter is running smoothly. Starting the Cutter Your brush cutter is designed to run off the host machine’s auxiliary hydraulic system, and is activated and deactivated by a control in the operator’s cab. The height and tilt functions of your brush cutter are operated with the control handles or pedals in the cab. Consult your machine operator’s manual for instructions regarding these functions. Hydraulic Flow Requirements When operating the cutter, set the machine engine RPM to a speed that will produce the required flow. Your machine dealer can measure the flow available on your machine and recommend a throttle setting that is compatible with this attachment. Brush Cutter Controls DO NOT exceed the designed flow rate (GPM) of your brush cutter. Check the specifications table on page 33 and 34 for your specific model’s max GPM. To avoid serious injury or death from thrown objects and flying debris, ensure no bystanders are within 300 feet of the work area before starting this brush cutter. 18 Before operating brush cutter, check the hydraulic fluid level in the machine and add manufacturer recommended fluid if necessary. 3.5 First Time Use 3.4 How to Stop Brush Cutter 1. Raise the cutter slightly and set skid steer engine RPM to idle. 2. Allow the cutter to slow down. 3. Switch off the auxiliary hydraulic circuit After switching off the auxiliary hydraulic circuit, keep hands and feet clear of the cutter deck until blade rotation has come to a complete stop. Stopping the Cutter Make sure the case drain hose is properly attached to the machine’s case drain connection DO NOT operate this attachment WITHOUT the case drain hose attached. Excessive hydraulic pressure will blow out seals and damage the motor. Verify that hydraulic hoses are securely locked to the machine’s hydraulic couplers before starting the brush cutter. If the brush cutter vibrates while increasing RPM’s, switch off the auxiliary hydraulic circuit and investigate the cause. Refer to the Troubleshooting Chart on page 32 of this manual. ALWAYS release the hydraulic system pressure from the auxiliary hydraulic circuit prior to removing the attachment or performing any hydraulic service work. Please refer to our “Hydraulic Fluid and Oil Statement” on Page 5 for gear oil or hydraulic fluid instructions. 19 After starting machine, lift attachment 6 inches off the ground surface: 1. Set machine engine RPM to just above idle and flip the auxiliary hydraulic switch to the ON position. 2. .Allow the cutter to run for 30 seconds to purge air from the system, then switch off the auxiliary hydraulic circuit and allow cutter blades to come to a complete stop. 3. Lower the brush cutter to the ground, then shut off machine engine and exit the cab. 3.5 First Time Use Cont. To avoid serious injury by hydraulic fluid injection into your skin, never use your hand or other body parts to locate a hydraulic leak. Detect leaks with a piece of wood or cardboard. 4. Check the hydraulic fluid level in the machine, add manufacturer recommended fluid if necessary. 5. Inspect the brush cutter hydraulic plumbing for noticeable leaks. Fix before continuing. 6. Restart machine, set engine RPM to slightly above idle 7. Raise brush cutter off the ground and switch on the auxiliary hydraulic circuit. 8. Once brush cutter ramps up to speed, increase machine engine to full throttle. 3.6 Cutting Operations General Operating Tips 1. LEARN what the cutter head looks like in a level position when you are seated in the machine. Knowing what a level cutter head looks like will prevent you from damaging the cutter blades if you cut too close to the ground. 2. SLOW down the machine if the engine “bogs” down or if the cutter speed is too slow because of too much load. 3. LISTEN and FEEL for any strange vibrations or noises. If you feel a strong vibration while cutting, slow the machine down and see if the vibration stops. If not, stop the brush cutter, lower the attachment, turn off the machine engine and investigate the cause. Refer to the “Troubleshooting Chart” on page 32 of this manual. 4. ALWAYS be aware of your surroundings and pay attention to obstacles and terrain in front of you. 20 Use the machine’s lift and tilt controls to adjust brush cutter height and level. Refer to your machine’s operator manual for instructions on these controls. Adjusting Cutter Height & Level When cutting dense or heavy material, adjust the level of the cutter deck so the front of the cutter is 1 inch lower than the back of the cutter. This will assist the processing of the material and will prevent material from “balling” under the deck. To avoid serious injury or death from flying branches and debris, install safety chain to limit the height of the brush cutter. Use care when operating on uneven terrain or any type of sloped surface. Keep your cutter low to the ground when working in these conditions to avoid a roll over that could result in Minor or Serious Injury. 3.6 Cutting Operations Cont. 1. ALWAYS inspect work area before starting the cutter. Locate and mark any utilities, steel posts, rocks or any other objects that could damage the brush cutter during operation. NEVER assume the work area is safe. 2. Operate the machine at a safe speed that will allow you to watch the area ahead of the cutter & machine. 3. Ensure machine engine RPMs are sufficient to deliver the required hydraulic flow to the brush cutter. BEFORE CUTTING Cutting tree branches with the cutter in an elevated position could result in Death or Serious Injury if the host machine becomes unstable. Never raise the cutter more than a few feet off the ground when working on slopes or uneven terrain. Always use brush cutter with the safety chain installed. 21 Cutting Ground Level Vegetation 4” 3.6 Cutting Operations Cont. Raise the rear of the brush cutter approximately 4 inches above ground level. The deck should be slightly sloping downward away from the operator. When cutting trees beware of the direction of fall to avoid the tree from crashing on to your machine or attachment. 1. Tilt the front of the deck 1 to 2 feet above ground level. DO NOT raise the rear of the deck. Note: Safety chain will limit height of the cutter deck. 2. Drive slowly into the vegetation and use the machine tilt function to push the vegetation forward. Allow the cutter blade to cut the vegetation. See example 3.6b on page 22 of this manual. 3. Lower the front of the deck as you continue to mulch the vegetation. 4. Drag the cutter to further minimize the size of the debris. See example 3.6b on page 22 of this manual. Cutting above Ground Level Vegetation DO NOT operate the brush cutter if you (the operator) can see the cutter blade. If the operator can see the cutter blade, the back of the cutter is raised TOO HIGH. Lower the cutter deck to avoid being hit by flying debris 22 3.6 Cutting Operations Cont. Figure 3.6b - Mulching If the cutter speed slows down, reduce your travel speed and allow the cutter to reach the proper rotating speed. Mowing TOO fast in thick vegetation could result in “balling” of the material underneath the cutter deck resulting in a loss of cutting efficiency. NEVER use your brush cutter to push, pull, lift or move any type of object or vehicle. DO NOT use this brush cutter to “push” down trees without using the cutter blades. 1 2 3 23 4.0 Maintenance Overview The maintenance procedures described in this manual should only be carried out by qualified mechanics who have been trained to repair this attachment. Some procedures require special tools and skills to complete. DO NOT attempt to repair or perform service work on this attachment unless you have the skills and tools to do so. Contact your local dealer for maintenance and repair services. Improper maintenance or modifications to the design or performance of this attachment will void the warranty. ONLY use genuine replacement parts on this attachment. Obey the following safety instructions when servicing or repairing this machine. Wear proper Personal Protective Equipment (PPE) while working on this attachment, which may include safety glasses, hard hats, steel toe boots, gloves, etc. If servicing is performed while the brush cutter is attached to the machine, turn engine off, set parking brake and chock wheels to prevent machine from moving. Ensure all jack stands, lifts and hoists are in good working condition and have the rated load capacity to support the load. Wear a welding helmet when welding to protect your eyes, face and neck from flash burn, ultra-violet radiation and heat. Welding on attachments must be performed by certified welders who have requested and obtained written approval from an authorized representative of the manufacturer before welding begins. All authorized welding repairs must be performed by qualified welders in accordance to the American Welding Society (AWS) standards. Welding procedures performed by unqualified welders may deem this cutter unsafe to operate and VOID THE WARRANTY!. Welding Repairs Parts Only use genuine MANUFACTURER replacement parts on this attachment. We will not be liable for any damages or injuries caused by the use of after market parts on this attachment. MAINTENANCE PROCEDURES SECTION 4 24 4.0 Maintenance Overview Cont. This Brush Cutter attachment will provide years of dependable service if routine maintenance procedures are performed. The maintenance tasks listed below are based on normal operating conditions. More frequent maintenance may be necessary with intense use or when operating in adverse environmental conditions. Only perform service work in a well-lit area. Allow the attachment to cool down before servicing this machine. Hot oils can burn your skin. NEVER work under an unsupported cutter deck. 4.1 Maintenance Schedule maintenance task Before Each Use Weekly Yearly Check host machine’s hydraulic fluid level. Add manufacturer recommended fluid as necessary. Please refer to our “Hydraulic Fluid and Oil Statement” on Page 5 for gear oil or hydraulic fluid instructions. X Check that all fasteners (nuts, bolts, washers, pins, keepers) are in place. Tighten as necessary. X Inspect and replace any worn, torn, or missing safety decals. X Inspect hydraulic hoses and connectors for damage or leakage. Repair or replace hydraulic items as necessary. X Check condition of cutter blades. Sharpen or replace as necessary. *We recommend replacing the bushing & bolts with the blades. X X Check oil level in bearing house. Add fluid as necessary. X Change 85-140 oil in bearing house. *Change oil after 50 hours of first time use, then every 1000 hours or yearly. X 1,000 hrs Wash brush cutter X Check brush cutter for major scratches & dings. Sand and repaint these areas to prevent rust damage. *Contact the manufacturer for approved OEM paint for your attachment. X 25 4.2 Maintenance Log Instructions Document all maintenance and service activities performed on this brush cutter using the maintenance log sheets included at the end of this manual. MAINTENANCE LOG To get years of quality use out of your brush cutter, follow these tips when storing your brush cutter for the season: 4.3 Storage Tips Ensure brush cutter is free of debris, dirt and grease. Store your brush cutter in a dry shed or garage. When storing your brush cutter for the season, cover with a weather proof tarp to protect it from the elements. 26 4.4 Torque Specification Table and Instructions Bolt torque INSTRUCTIONS 1. Apply and maintain proper torque on all bolts. 2. Torque values are based on lubricated values. Do not grease or oil bolts. 3. Wipe bolts clean and use Loctite 635 or equivalent before tightening bolts. May need curing activator. 4. Use a torque wrench to assure the proper amount of torque is being applied to the bolt. 5. MUST CURE 72 HOURS BEFORE USE TO PREVENT LOOSENING OF BOLTS. When removing bolts with Loctite, it will be necessary to apply localized heat of at least 250 degrees Celsius or to 482 degrees Fahrenheit to loosen bolts. Note: TOOLS & EQUIPMENT REQUIREMENTS To complete the maintenance procedures described in this section, you may need the following tools: • 1/2 inch drive breaker bar • 3/4 inch impact socket • 1/2 inch impact socket • Tapping Hammer • 1/2 inch drive torque wrench • Nylon pry bar set • Safety stands • Loctite 635 or Equivalent-MUST CURE 72 HRS • Lifting device (overhead crane hoist, forklift) DRY lb.-ft. LUBRICATED lb.-ft. 1/4” 12 9 5/16” 24 18 3/8” 45 35 1/2” 110 80 3/4” 380 280 7/8” 600 450 1” 910 680 1 1/4” 1820 1360 1 1/2” 3162 2688 TORQUE VALUES SAE GRADE 8 4.5 Torque Equipment Requirements LOCTITE 635 technical specifications for bonding, curing, removal and installation can be found here: https://next.henkel-adhesives.com/ 27 4.5 Torque Equipment Requirements Cont. PERSONAL PROTECTIVE EQUIPMENT (PPE) REQUIREMENTS To avoid serious injury or death only use jacks, hoists, lifts and tools that have the capacity for the job. Use certified safety stands rated to support the applicable load. 4.6 Blade Holder Removal Removal Procedure - Brush Cutter Attached to Machine 1. Use the machine tilt function to place the attachment in a near vertical position. 2. Shut off hydraulic flow to the brush cutter, and release pressure from the auxiliary hydraulic circuit. 3. Turn OFF machine engine, SET parking brake, and CHOCK machine tracks/tires to prevent machine from moving. 4. SECURE the front end of the cutter deck by using an overhead hoist and chain. If you are performing this in the field, lean the cutter head against a large stable tree that is at least 10 inches in diameter. 5. Place a rated lift under the blade holder. 6. REMOVE the six (Low Flow) or eight (Heavy Duty & High Flow) 3/4 inch diameter hex bolts that secure the holder to the gearbox shaft and let the blade holder rest onto the lift. If the blade holder fails to separate, use a wedge breaker tool to help separate the blade holder from the gearbox flange. 7. STANDARD: Remove the Cotter Pin and Castle Nut. NOTE: If the stump jumper fails to separate, use a wedge breaker tool to separate the blade holder from the gearbox flange. To prevent a crushing death by the machine arms, a lift arm lock must be installed on the machine hydraulic piston by a second person before the operator can exit the machine cab. Refer to your machine operator’s manual for lift arm lock installation procedures. 28 1. Align the hole in the blade holder to the gearbox shaft and fully seat the holder into the shaft. 2. Tap the blade holder with a rubber hammer to ensure full engagement. The blade holder must be properly aligned and seated on the gearbox shaft spline before proceeding to the next step.. 3. STANDARD DUTY: Install castle nut and cotter pin. 4. HEAVY DUTY & X-TREME: Lubricate the six 3/4 inch diameter Grade 8 hex bolts with Loctite 635 or equivalent. Torque to the lubricated value shown in the Torque Table on page 26 in this manual. Installation Procedure 4.7 Blade Holder Installation To avoid serious injury or death from being crushed, use a lifting device that is rated to support the blade holder during installation. Cutter blades are sharp and could cut you if mishandled. ALWAYS wear protective gloves and footwear when handling cutter blades. 4.8 Blade Removal 1. With the brush cutter on the ground, ensure the hydraulic hoses are disconnected from the machine couplers. 2. SLOWLY rotate the blade holder until a blade holder nut is visible in the access opening at the top of the deck.. 3. STANDARD & SEVERE DUTY: Loosen the blade holder nut with a socket wrench. DO NOT let bolt fall from holder. Repeat this step for the other blade holder nuts. See Figure 4.8a on page 29 of this manual for Severe Duty Example. 4. HEAVY DUTY, X-TREME, & MINI: Carefully cut the welded bead around the bolt head to allow the bolt to rotate. DO NOT cut into the blade holder. See example below 5. Repeat steps 2-3 for each blade. X-TREME & HEAVY DUTY: CUT WELD BEAD STANDARD BLADES 29 4.9 Blade Sharpening and Replacement Blades must be installed as a set to ensure proper balance of the blade holder. Improper balance will cause vibrations that could result in component failure. • When sharpening the blades, be careful not to overheat the blade steel causing the blade material to become brittle and prone to early failure. • Grind each blade to the similar shape and size so as to not create a set of mismatched blades. Mismatched blades or severe distortion of blade or blade holder may result in excess vibration or unbalancing which could result in damage to your attachment. • ALWAYS sharpen or replace cutter blades as set. • NEVER mix and match used blades with new blades as they will cause the brush cutter to be unbalanced and result in a vibration that may cause damage to other brush cutter parts. • Install blades in the same orientation they were in when removed. • Opposing blades must be installed in the same orientation. • Flip all blades at the same time if you wish to use the blades opposing edges. • You MUST reinstall the bushing prior to re-bolting the bushing. DO NOT REPLACE with any other hardware! • We recommend changing the bushing and bolts each time the blades are replaced. Blade Sharpening and Replacement Notes Figure 4.8a Severe Duty Blade Holder Access Opening 4.8 Blade Removal SEE APPENDIX B FOR INFORMATION ABOUT OPTIONAL MULCHING TEETH. 30 4.10 Blade Installation Blade Installation Procedure-Will vary per BLade Holder SEE APPENDIX A FOR X-TREME BLADE INSTALLATION INSTRUCTIONS 1. Place blade into position on the blade holder. (These instructions will vary per blade holder.) 2. Lubricate with Loctite 635 or equivalent, install the blade bolts, lock washer and hand tighten the blade nuts. Note: Blade bolts are installed from the bottom up, with the blade nuts visible in the access opening. 3. Repeat steps #1 thru #2 for the remaining blades. Standard has two (2) blades, Heavy Duty has four (4) blades. 4. Using a torque wrench, torque the blade nuts and blade holder nuts to correct Torque Value on the Torque Chart on page 26. Note: Replacement blades are sold as a set and come pre-balanced from the factory. Maintenance procedures for the drive bearing housing require special tools and skills. Contact your dealer for any gearbox repair work. DO NOT disassemble or modify the gearbox as this will void the warranty. 4.12 Gear box motor Maintenance 4.11 Shear bolt replacement Only use a Grade 5 Zinc shear bolt as a replacement part. Using a hardened bolt may result in damage to the gearbox motor. 1/2-13 X 3-1/2 HEX C/S GR 5 ZNC 1. Remove the motor cover. 2. Remove the damaged shear bolt from the gearbox input spline. 3. Align the holes in the input spline with the motor coupler & insert new shear bolt. Torque to the Torque Values listed on the Torque Chart on page 26. Standard Duty All X-Treme Cutters Mulching Teeth (Optional) SEE APPENDIX B FOR CARE OF OPTIONAL MULCHING TEETH 31 Checking Fluid Level 1. Locate the oil filler plug and remove it. The oil level should be at the mid height of the input spline. 2. If low, refill with 85-140 grade gear oil. Check the oil level every week. 3. Reinstall oil filler plug. The initial oil should be changed after 50 hours of operation under load. Subsequent oil changes should take place after every 1000 hours of operation. More frequent oil changes may be necessary if operating this cutter in extreme heat conditions. 1. Remove oil filler plug and insert one end of a discharge hose into the gearbox oil filler port and the other end into an approved waste oil container. 2. Using an oil removal pump, remove the old oil from the gearbox motor. 3. Refill with 85-140 grade gear oil to mid height of the input spline. 4. Reinstall oil filler plug. Gearbox Oil Change Procedure 4.12 Gear box motor Maintenance Cont. Properly dispose of used oil. Visit www.Earth911.com to search for the nearest used oil recycling center near you. Oil Filler Plug Oil Level Please refer to our “Hydraulic Fluid and Oil Statement” on Page 5 for gear oil or hydraulic fluid instructions. 32 Problem Possible Cause Solution Cutter bogs down or loses power. Deck is not leveled properly. Foreign material is “balling” under deck. Bearing failure-(To diagnose, shut off hydraulic flow to cutter then slowly rotate the blade holder assembly & listen for bearing noise.) Cutter speed too slow or ground speed to fast. Hydraulic fluid flow too slow. Refer to page 20 for leveling information. Remove foreign material from under the deck. See dealer for bearing housing service; replace bearing housing. Increase RPMs and reduce ground speed. Look for hydraulic leaks & repair. Replace damaged blades. Excessive Vibration Missing, loose, damaged or stuck blades. Blade holder damaged. Bearing failure. Replace blade holder. Repair or replace bearing housing. Blades dull too quickly or are breaking too easily. Blades are receiving excessive shock loads from contacting solid objects (rocks, steel pipes, etc.). Clear the cutting area of solid objects, raise cutter height to clear exposed rock surfaces. Hydraulic fluid level goes down during operation. Hydraulic motor leak, or leaks in prime mover’s hydraulic system. Investigate and repair leaks. Blades do not rotate when flow is activated. Hydraulic motor or bearing house failure. Hydraulic lines disconnected. Problem with machine hydraulic controls. Contact dealer for repair service. Connect hydraulic lines to machine couplers. Ensure hoses are locked in place. Contact machine dealer for diagnosis and repair. Troubleshooting SECTION 5 ONLY service the brush cutter on stable, even terrain. NEVER park on sloped terrain to avoid being struck and killed or seriously injured by the unexpected rolling or movement of the host machine. 33 Specifications SECTION 6 HEAVY DUTY >50 HP STANDARD DUTY >45 HP OPEN FRONT STANDARD DUTY >45 HP X-TREME DUTY >65 HP SEVERE DUTY >75 HP STANDARD MINI 4 HP Horse Power Requirements (HP) 34 6.0 Specifications MODEL SERIES Standard Duty Low Flow Heavy Duty X-Treme Low Flow X-Treme Mid Flow X-Treme Piston Cutter Severe Duty Piston Cutter GPM 11-20 14-20 16-26 (upgrade) 14-20 16-26 20-30 17-27 27-35 30-48 13-50 20-30 Gear Box 40 HP Right Angle RC100 100HP Right Angle 100HP Right Angle Bearing Housing Bearing Housing Motor Style Gear Motor Gear Motor Gear Motor Gear Motor Piston Piston Case Drain N/A N/A N/A N/A Required Required Design Closed & Open Front Closed Front Closed Front Closed Front Closed Front Closed Front Blades 2 2 or 3 3 or 4 3 or 4 3 or 4 4 Blade Holder Stump Jumper Fabricated Fabricated Fabricated Fabricated Fabricated Cut Capacity 3” 4” 7” 7” 8” 10” Sizes 60”, 72”, 78” 60”, 72”, 78” 60”, 72”, 78”, 84” 60”, 72”, 78”, 84” 60”, 72”, 78”, 84” 72”, 78” Mulching Teeth N/A N/A Optional Optional Optional Always 35 Factory fresh parts specifically designed for your attachment are readily available. For hassle free service and to ensure you receive the correct parts for your attachment, please provide your dealer with the following information: Model Number Serial Number GPM Requirements Date of Owners Manual (Bottom Left Corner of Cover Page) Parts Diagram Page Number Part Description Reference # Quantity Desired Ship To Information Bill To / Payment Information parts information SECTION 7 36 7.1 Parts Diagram- Standard Duty Standard Duty Ref. No Part Description Qty 1 Cutter Deck - Standard; open front (optional) 1 2 Gear Box 1 3 Shear Bolt & Nut 1 4 Chain & Sprocket Set 1 5 Bolt & Nut (secures motor to cutter mounting plate) 2 6 Elbow 2 7 Hydraulic Motor 1 8 Hose 2 9 Motor Cover 1 10 Tee 2 11 Bolt & Nut Set (Secures Gearbox to cutter deck) 3 12 Blade Holder (stump jumper) 1 Castle Nut 1 Protective Cap 1 13 Blade Set 1 Blade Hardware Set 1 14 Quick Disconnect Set 1 15 One-way Check Valve 1 16 Hose 2 14 37 7.2 Parts Diagrams- Heavy Duty Ref. No Part Description Qty 1 Cutter Deck Weldment 1 2 Gear Box 1 3 Shear Bolt & Nut 1 4 Chain & Sprocket Set 1 5 Bolt & Nut (Gearbox to Deck) 2 6 Elbow 2 7 Hydraulic Motor 1 8 Hose (Motor to Tee) 2 9 Cover 1 10 Tee 2 11 Bolt & Nut Set (secures gearbox to cutter deck) 4 12 Blade Holder 1 13 Bolt 6 14 Washer 6 15 Blade 2 16 Bolt (Blade Retaining) 2 17 Spacer Washer 2 18 Nut 2 19 Hose (Tees to Quick Disconnect) 2 20 H-Valve (one way check) 1 21 Quick Disconnect Set 1 Heavy Duty SEE NEXT PAGE FOR NUMBERED DIAGRAM 38 7.2 Parts Diagrams- Heavy duty Heavy Duty Parts Diagram 21 39 3 2 11 10 8 9 29 27 28 12 6 1 5 Detail B Detail B Detail B Detail D 31 Refer to Blade Diagram - V1 DETAIL E 24 23 25 19 DETAIL F 26 23 DETAIL A 30 13 7 4 13 DETAIL B 18 17 16 DETAIL C 15 14 DETAIL D 20 22 21 ITEM Part # DESCRIPTION QTY. 1 81400066 Deck Weldment 1 2 50400066 Motor Cover 1 3 40800016 Gearbox Welded Sprocket 1 4 40100076 Motor 1 5 40200056 Gear Box 1 6 50100066 Blade Holder 1 7 41000186 1/2" - 5/8" 90° Fitting 2 8 40600066 Check Valve 1 9 41000216 1/2" Tee Fitting 2 10 51900026 1/2" D X 8" L Hose Kit 1 11 51900036 1/2" D X 11" L Hose Kit 1 12 41100016 Manual Holder 1 13 11200566 1/2"-20 X 1 1/2" Hex Bolt GR 8 2 14 11200476 1/2"-13 X 3 1/2" Hex Bolt GR 2 1 15 11200446 1/2"-13 Lock Nut GR C 1 16 11200186 1/2" USS Flat Washer 4 17 11200176 1/2" Split Lock Washer GR 8 4 18 11200166 1/2"-13 Hex FIN Nut 4 19 11200206 3/4"-10 X 2 3/4" Hex Bolt GR 8 6 20 11200586 5/16"-18 X 1" Hex Bolt GR 8 3 21 11200256 5/16"-18 USS Flat Washer GR 8 6 22 11200106 5/16"-18 Lock Nut GR C 3 23 11200236 3/4" SAE Flat Washer GR 8 12 24 11200226 3/4" Split Lock Washer GR 8 6 25 11200216 3/4"-10 Lock Nut GR C 6 26 11200576 3/4"-16 X 2 3/4" Hex Bolt GR 8 6 27 53000046 1/2" D X 66" Machine Hose 1 28 41000116 1/2" Flat Coupler FE - Changeable 1 29 41000106 1/2" Flat Coupler M - Changeable 1 30 40800026 Chain Coupler Chain 1 31 40800036 Motor Sprocket 1 7.2 Parts Diagrams- Heavy duty 40 Low Flow (14-20 GPM) Ref. No Part Description Qty 1 Cutter Deck Weldment 1 2 Gear Box - 100 HP 1 3 Shear Bolt & Nut Set 1 4 Chain Coupling & Gear Set 1 5 Bolt Set (Gearbox to Deck) 1 6 Elbow (Motor Hydraulic) 1 7 Hydraulic Motor 1 8 Hose (Motor to Tee) 1 9 Tee 2 10 H-Valve 1 11 Hose (Tee to Quick Disconnect) 2 12 Blade Holder 1 12 Mounting Hardware (Blade Holder to Gearbox Flange) 3 13 Blade Set (3 blades) 3 13 Blade Hardware 2 14 Cover 1 15 Quick Disconnect Set 1 13 5 2 15 7.3 Parts Diagrams- X-Treme Low Flow X-Treme 41 Mid Flow (20-30 GPM) Ref. No Part Description Qty 1 Cutter Deck Weldment 1 2 Gear Box - 100 HP 1 3 Shear Bolt & Nut Set 1 4 Chain Coupling & Gear Set 1 5 Bolt Set (Gearbox to Deck) 1 6 Elbow (Motor Hydraulic) 1 7 Hydraulic Motor 1 8 Hose (Motor to Tee) 1 9 Tee 2 10 H-Valve 1 11 Hose (Tee to Quick Disconnect) 2 12 Blade Holder 1 12 Mounting Hardware (Blade Holder to Gearbox Flange) 3 13 Blade Set (3 blades) 3 13 Blade Hardware 2 14 Cover 1 15 Quick Disconnect Set 1 1 13 5 2 15 7.4 Parts Diagrams- X-Treme Mid Flow X-Treme 42 D H 23 22 21 24 25 6 1 5 4 3 Detail C Go to Detail H Go to Detail H 2 Refer to Blade Diagram - V1 DETAIL E 26 29 27 28 DETAIL C 17 8 11 DETAIL B 20 15 16 DETAIL A 9 12 18 DETAIL D 7 DETAIL F 19 14 DETAIL G 13 10 DETAIL I 13 10 DETAIL H 31 30 ITEM PART # DESCRIPTION QTY. 1 81400076 Deck Weldment 1 2 50100056 Blade Subassembly with Mulching Teeth 1 3 80400026 Motor Cover 1 4 40100016 17-27 GPM Motor 1 5 40200026 Gearbox 1 6 41100016 Manual Holder 1 7 41000026 3/4" - 1" Motor Fitting 2 8 11200586 5/16"-18 X 1" Hex Bolt GR 8 3 9 11200016 M14-2 X 65 mm Socket Bolt 12.9 DIN 912 4 ITEM PART # DESCRIPTION QTY. 10 11200206 3/4"-10 X 2 3/4" Hex Bolt GR 8 12 11 11200256 5/16"-18 USS Flat Washer GR 8 6 12 11200036 M14 Lock Washer DIN 127B 4 13 11200236 3/4" SAE Flat Washer GR 8 12 14 11200226 3/4" Split Lock Washer GR 8 6 15 11200406 1/2" USS Flat Washer GR 8 4 16 11200176 1/2" Split Lock Washer GR 8 4 17 11200106 5/16"-18 Lock Nut GR C 3 18 11200026 M14-2 Jam Nut DIN 439B 4 19 11200216 3/4"-10 Lock Nut GR C 6 20 11200276 1/2"-13 Hex FIN Nut GR 8 4 21 40600046 Check Valve 1 22 41000086 3/4" Tee Fitting 2 23 52100056 3/4" D X 16 1/4" L Hose Kit 2 24 53200046 3/4" D X 7' Long Machine Hose 1 25 41000076 1/4" Case Drain Fitting 1 26 41000096 3/4" - 1/2" Straight Fitting 2 27 41000116 1/2" Flat Coupler FE - Changeable 1 28 41000106 1/2" Flat Coupler M - Changeable 1 29 41000126 3/8" Flat Coupler FE - Changeable 1 30 10500016 Mulching Teeth 12 31 11200326 5/8"-11 X Hex FIN Nut 12 7.4 Parts Diagrams- X-Treme Mid Flow 43 12 29 36 33 34 35 5 2 3 21 20 1 11 30 DETAIL A 28 26 27 DETAIL B 23 24 22 25 DETAIL C 4 DETAIL D 9 14 DETAIL F 19 18 DETAIL G 10 DETAIL H 13 DETAIL K 16 17 DETAIL L 15 DETAIL N 42 DETAIL O 31 32 DETAIL P 38 39 41 37 40 DETAIL Q 7 6 8 16 ITEM Part # DESCRIPTION QTY. 1 81400086 Deck Weldment 1 2 80100016 BladeHolder Subassembly 1 3 20100086 Blade 4 4 10400016 Blade Bushing 4 5 41100016 Manual Holder 1 6 11200256 5/16"-18 USS Flat Washer GR 8 3 7 11200106 5/16"-18 Lock Nut GR C 3 8 11200206 3/4"-10 X 2 3/4" Hex Bolt GR 8 16 9 11200236 3/4" SAE Flat Washer GR 8 8 10 20200146 Bolt Bushing 4 11 40200066 Gearbox 1 12 40100086 Motor 1 13 11200716 3/4"X 2 3/4" Socket Head Coarse Bolt 8 14 11200576 3/4"-16 X 2 3/4" Hex Bolt GR 8 8 15 11200726 3/4"-10 X 1 3/4" Hex Bolt GR 8 4 16 11200216 3/4"-10 Lock Nut GR C 24 17 11200226 3/4" Split Lock Washer GR 8 8 18 10500016 Mulching Teeth 20 19 11200736 5/8"-18 HEX FIN NUT GR 8 20 20 80400036 Motor Cover 1 21 20000026 Replaceable Wear Shoes 2 22 11200316 5/8"-11 X 2" PLOW BOLT GR 8 12 23 11200336 5/8" Split Lock Washer GR 8 12 24 11200196 5/8" SAE Flat Washer GR 8 12 25 11200746 5/8"-11 HEX FIN NUT GR 8 12 26 11200406 1/2" USS Flat Washer GR 8 4 27 11200176 1/2" Split Lock Washer GR 8 4 28 11200276 1/2"-13 Hex FIN Nut GR 8 4 29 41000256 Motor Flange 4 30 41000266 Motor Adapter 2 31 41100036 5/8" Split LockWasher 8 32 41100046 5/8"-18 2 3/8" Hex Bolt 8 33 40600046 Check Valve 1 34 41000086 3/4" Tee Fitting 2 35 53200026 3/4" - 7' Long Machine Hose 1 36 52100056 3/4" D X 16 1/4" L Hose Kit 2 37 41000046 3/4" Straight Fitting 2 38 41000126 3/8" Flat Coupler FE - Changeable 1 39 41000226 3/4" Flat Coupler FE - Changeable 1 40 41000136 3/8" Straight Fitting 1 41 41000236 3/4" Flat Coupler M - Changeable 1 42 41000276 3/8" Case Drain Fitting 1 7.5 Parts Diagrams- SEVERE DUTY BENT AXIS PISTON 44 Ref. No Part Description Qty 29 Blade holder assembly: Bottom blade holder weldment, top blade holder weldment 1 30 Blade holder hardware: [ (4) 3/4” - 10 UNC - 2.75 blade holder bolts, (4) 3/4” lock nuts, (4) spacer bushings (single bolt) ] 1 31 Blade holder mount hardware: [ (8) 3/4” - 16 UNF - 2.75 bolts, (8) 3/4” washers) ] 1 32 Blades (double beveled) 4 33 Blade Hardware: [ (12) 3/4” - 10 UNC-2.75 hex bolts, (4) bushings (3-Bolt), (12) 3/4” lock nuts ] 1 34 Mulching teeth (5/8”) - 72” deck 16 35 Mulching teeth (5/8”) - 78” deck 20 36 Mulching teeth nuts (5/8”) - 72” deck 16 37 Mulching teeth nuts (5/8”) - 78” deck 20 BLADE HOLDER & BLADES 7.5 Parts Diagrams- SEVERE DUTY BENT AXIS PISTON 31 30 34 29 32 45 2.17 14.38 7.50 1 2.17 17.38 7.50 2 9 2.17 6.00 17.38 4 2.17 14.38 6.00 5 2.17 10.08 6.00 3 0.63 0.63 0.63 0.63 0.63 8 6 10 1.02 1.52 7 Old Style Blade Holders - 1" Bolts ITEM NO. PART NUMBER DESCRIPTION 1 20100056 60"/72" High Flow Blade 2 20100066 78"/84" High Flow Blade 3 20100076 Mini Brush Cutter Blade 4 20100046 78"/84" Low Flow Blade 5 20100016 60"/72" Low Flow Blade 6 11200696 1 1/2" Hex Jam Nut 7 11200706 1 1/2" x 2 3/4" Hex Bolt 8 20200126 Blade Bushing 9 21100016 Blade Bushing/ Bolt/ Nut Kit 10 20200136 Old Blade Holder to new Blade Bushing A A 1 1 7.6 BLADE GUIDE 46 Construction Implements Depot, Inc. (CID) products are warranted to be free from defects in workmanship or materials for a period of 12 months from the initial sale. This warranty does not cover normal wear items, including but not limited to: bearings, hoses, blade holders, ground engaging parts such as teeth, blades, cutting edges, pilot bits, auger teeth and broom bristles. This warranty does not cover maintenance, service or adjustments. This warranty does not cover damage due to improper application or installation, misuse, negligence, accidents or improper maintenance. Please note: Any modification or customization made to your attachment may void its warranty. This warranty is void if any components have been disassembled, i.e., pumps, gear boxes or motors or the attachment has been used without the case drain attached (if applicable). Be sure to follow all recommended Horsepower and GPM requirements as outlined in product specifications, in order to prevent the warranty from being void. This warranty is contingent upon the use of approved BRAND parts exclusively. Any use of non-approved parts may result in voiding the warranty. Please be advised that the warranty does not cover refurbished attachments. Specially modified attachments built by the manufacturer to meet your needs shall not be warranted by CID, Inc. Any repairs, including welding, on attachments must be performed by certified repair technicians who have requested and obtained written approval from an authorized representative of CID before repairs begin. If you are completing the repair, you must also have prior written approval to prevent the warranty from being voided. Our obligation under this Limited Warranty shall be solely limited to repairing or replacing any part (see noncovered items above) that, according to our judgment, show evidence of a defect in quality of workmanship or materials for the stated 12 month warranty period. All defective parts must be routed directly to CID, Inc. with freight or delivery charges to be prepaid. This limited warranty shall not be interpreted to render CID, Inc. liable LIMITED WARRANTY Warranty Exclusions Warranty Statement Warranty Information SECTION 8 REPAIRS UNDER WARRANTY 47 for any injury or damage to persons, businesses or property of any kind nor expenses or losses incurred for labor, supplies, substitute machinery rental or for any other reason. Repair or replacement parts are subject to the supply conditions at the time of repair or replacements, which may directly affect our ability to obtain material and/or replacement parts. CID, Inc. reserves the right to make improvements in design or changes in specifications at any time without incurring any obligations to owners of previously purchased products. No one but CID, Inc. is allowed to alter, modify or enlarge this warranty nor the exclusions, limitations and reservation at any time. CID, Inc. products are warranted to be free from defects in workmanship or materials for a period of 12 months from the initial sale. Purchaser and Manufacturer hereby (a) submit to the non-exclusive jurisdiction of the courts of competent jurisdiction in North Carolina and Davidson County in which this company resides for resolution of any dispute concerning this Limited Warranty or the rights or obligations of Purchaser and/or Manufacturer; (b) agree that any litigation in connection with this Limited Warranty shall be venued in North Carolina and Davidson County in which the company resides and (c) waive any objection they may have as to any such action or proceeding brought in such court that such court is an inconvenient forum. Nothing herein shall limit the right of Purchaser or Manufacturer (or the right of any permitted successor or assign of either) to bring proceedings against the other in the courts of any other jurisdiction wherein any assets of such other party may be located. 8.0 Warranty Information CONT. 8.1 warranty Return Authorization Policy Warranty Return Authorization Policy: If repairs are required, a Return Material Authorization (RMA) number must be obtained for the defective part as well as proof of purchase. RMA and services are rendered by CID only. Any responsibility of shipping costs on any item returned for repair is at the discretion of CID, Inc. All returned parts must have the following: 1. A legible RMA number written on the outside of the package. 2. Warranty Claim Form (online) 3. The defective part. RMA numbers are only valid for 30 days from the date of issue. All shipped replacement parts will require a Parts Order (PO) number from the original CID, Inc dealer. Repairs not covered by the warranty, will be charged for parts and labor at the current pricing rate. Should you have any problems with your attachment, please follow the instructions listed on the following page. 48 8.2 warranty Procedure Warranty return authorization procedure: 1. Call the Warranty Department at (336) 859-2002 EXT 215. You will need to provide the model and serial number of the defective item(s) (see Appendix for where to find this information), a description of the problem, and have photographs available. 2. Upon a warranted issue, visit www.cidattachments.com, click on the warranty tab, and fill in the warranty information on the Warranty Claim Form.. CID, Inc will retain a Return Material Authorization (RMA) number of the defective part. If all the information above is completed CID, Inc will issue a RMA number via email.. 3. Once you have an approved RMA number, a shipping label will be provided with CID’s address and instructions for returning the defective part. Appropriate RMA’s/PO’s will be invoiced and payment received while the evaluation process is being completed to prevent delays in your normal business operations. In the event the defective part(s) is un-warranted and repairs are not covered by the warranty, the customer will be invoiced for any additional parts and labor at the current pricing rate. If the part is deemed under warranty, a credit of the invoice will be issued. 4. CID will ship a replacement part to the provided location or customer with a RMA identifier of some kind. The customer is responsible for initial shipping charges until evaluation of the part has been completed. If the part failure is covered by the warranty, the customer will be reimbursed for any paid shipping charges. In the event, the part is not covered by the warranty, the customer is responsible for return shipping. 5. Once the defective part is warranted by CID, the customer will be issued a credit and the PO number will no longer be active. 6. In the event CID decides that the attachment needs to be returned to them for repair, CID will make arrangements for pickup and return. Repairs will be performed by CID qualified technicians. Non-warranted issues will be discussed, and repairs will be performed upon the owner’s agreement and receipt of payment for parts and labor.